L-4 Automatic SMT splicing Machine
All SMT processes has been evolving through the years except the component reel splicing process. The question of improving efficiency, higher quality splices, zero wrong component splices have not been fully addressed and often ignore.
YoungPool Technology's highly acclaimed L-4 intelligent splicing machine can perfectly meet all the requirement! It does not just satisfy customers MES integration function, but also easy to operate with high accuracy, stability and reliable characteristics. L4 has extremely short splicing cycle time, excellent LCR verification and very high FPY that works had in hand with any brand placement machine feeders that make the L-4 undoubtedly a must-have intelligent tool for today's SMT electronics manufacturing industry
● Support 8mm component tape width
● Support component tape thickness from 0.25-1.25mm
● Support deep pocket up to 2.5mm
● Excellent FPY up to 98%
● Standard with intelligent vision system
● Optional LCR verification for Capacitors and Resistors
● Independent X/Y/Z axis design for LCR verification
● Auto adjust LCR measurement probe for components size from 01005”
● Auto empty pocket detection with pre-cut stations and component pitch verification
● Continuous operation for up to 12-16 hours once fully charged
● MES integration with connectivity via Wi-Fi or direct Network port
TECHNICAL SPECIFICATIONS
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Tape splicing system |
X axis Repeatability（mm） |
±0.01 |
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Y axis Repeatability（mm） |
±0.02 |
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Positioning Accuracy of tape（mm） |
±0.2 |
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Information of component tape |
Component tape width（mm） |
8 |
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Component pitch（mm） |
2/4 |
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Component pocket width max.（mm） |
4.1 |
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Component tape thickness（mm） |
Paper 0.25~1.25, Embossed tape 0.25~2.5
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Conveyor system |
Conveyor height（mm） |
930±15 |
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Rewinding device |
rewinding arm |
Standard one rewinding arm , optional Two rewinding arms |
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Reel Size（mm） |
Max.Ø380，Optional Ø500 |
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Max. load（kg） |
Max.20 |
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Decoded mode |
Barcode scanner |
Standard |
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Barcode camera attach on rewinding arm |
Optional |
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Splicing Rate |
Cycle Time (sec) |
≤7S（not including LCR test time and manual feeding time） |
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Splicing capacity |
Splicing FPY |
98% |
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Splicing gap（mm） |
0.1±25% |
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Component tape length min.（mm） |
140 |
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Software contro |
Automatic component pitch identification |
Standard |
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Component size comparison |
Standard |
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BOM import wizard |
Standard |
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OCR |
Optional |
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LCR |
Measurement accuracy |
±0.05% |
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Measurement range |
L：0μH-1000H，C：0pF-20mF，R：0Ω-20MΩ |
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Measurement method |
Two-sided measurement value |
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Test pass rate |
95%（01005 Component） |
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Electricity |
Power supply mode |
24V DC 50Ah Lithium battery |
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Battery time (when fully charged)（h） |
12-16 |
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Power（W） |
Max.120 |
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Facilities Requirements |
Weight（Kg） |
87 |
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Reference Dimension（mm） |
540(W) × 517(L) × 1455(H) |
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Other configurations are optional |
MES customization, Barcode printer, Component reels stop function, Rotational speed sensor function, Fool-proofing function for rewinding arm,Laser height measurement function,Auto return device, Direct power supply, Wireless charging, Motion platform, Heavy motion platform. |
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Illustrations of Automatic Splicing System
[TAPE CHARACTERISTICS]
[COMPONENT SIZE RECOGNITION]
[OCR]
[INDEPENDENT MOTION DESIGN:VISION SYSTEMS,
LCR MEASURING DEVICE, SPLICING TAPE DEVICE.]
[DUAL REWINDING ARMS ]
[AUTOMATIC REEL REVERSAL ATTACHMENT]
Splicing Machine Dimensions
● Published in Feb. 2024 , All Rights Reserved
● All specifications are subject to change as a result of technical developments or advances. For questions on our products, please contact Youngpool Technonlogy (shicx@youngpool.com) or our local representative(s)
IPv6 network supported 